The Cross-Belt Magnetic Separator employs a robust magnetic field to efficiently separate ferrous contaminants from spent batteries for the purification of black mass. It is highly efficient in removing materials containing iron or steel, which could be present in battery recycling processes. This equipment is equipped with high-strength magnets, strategically positioned to attract and capture ferrous metals from the material stream. Its adjustable settings cater to different material compositions, ensuring precise separation. With a focus on technical precision, it enhances the quality of end products by significantly reducing magnetic impurities.
Engineered for performance, the Cross-Belt Magnetic Separator is the ideal solution for reliable, high-efficiency ferrous metal separation in demanding industrial environments. With customizable conveyor widths ranging from 500 mm to 2000 mm, this system easily adapts to the processing lines of battery recycling plants. At the heart of the system lies a powerful magnetic core, available with high-grade neodymium (NdFeB) or durable ceramic magnets, delivering exceptional separation performance across a magnetic field range of 100 to 400 mm. Whether you’re dealing with fine particles, they are effortlessly extracted without interrupting your material flow.
Built for endurance, the separator is fitted with heavy-duty rubber or PVC belts, specially selected for maximum wear resistance and minimal maintenance. The drive system is powered by energy-efficient motors ranging from 0.75 kW to 5.5 kW, equipped with frequency inverters for precise control and adaptable operation. Designed for automatic, continuous operation, this separator minimizes downtime and maximizes productivity, offering a seamless solution for facilities that demand both quality and consistency.
Technical Specifications
The Magnetic Separation Unit is designed for the efficient removal and recovery of ferrous materials from mixed material streams. Utilizing high-performance permanent rare earth magnets or electromagnetic systems, the unit protects downstream equipment, improves product purity and increases overall process efficiency in recycling and mineral processing applications.
| Model | Processing Capacity | Belt Width | Magnet Type | Magnetic Field Strength | Minimum Particle Size | Installed Power | Approx. Dimensions (W × L × H) | Approx. Weight |
|---|---|---|---|---|---|---|---|---|
| MSU-500 | 0.5 t/h | 500 mm | Permanent NdFeB | Up to 8,000 Gauss | 1 mm | 1.5 kW | 1,800 × 800 × 1,200 mm | 450 kg |
| MSU-1000 | 1 t/h | 800 mm | Permanent NdFeB | Up to 10,000 Gauss | 1 mm | 2.2 kW | 2,200 × 1,000 × 1,500 mm | 720 kg |
| MSU-2000 | 2 t/h | 1,000 mm | Permanent NdFeB | Up to 12,000 Gauss | 0.5 mm | 4 kW | 2,800 × 1,300 × 1,700 mm | 1,150 kg |
| MSU-5000 | 5 t/h | 1,200 mm | High-Intensity NdFeB | Up to 14,000 Gauss | 0.5 mm | 5.5 kW | 3,500 × 1,600 × 1,900 mm | 1,850 kg |
| MSU-10000 | 10 t/h | 1,500 mm | High-Intensity NdFeB | Up to 15,000 Gauss | 0.3 mm | 7.5 kW | 4,500 × 2,000 × 2,200 mm | 2,900 kg |
| MSU-20000 | 20 t/h | 2,000 mm | High-Intensity NdFeB / Electromagnetic | Up to 16,000 Gauss | 0.3 mm | 11 kW | 6,000 × 2,500 × 2,500 mm | 4,800 kg |
Standard Technical Features
- High-performance permanent rare earth magnets
- Optional electromagnetic system
- Continuous operation
- Heavy-duty industrial construction
- Adjustable splitter design
- Low energy consumption
- Wear-resistant construction
- Variable conveyor speed
- PLC & Touchscreen HMI
- Easy maintenance
- Modular skid-mounted design
- Long service life
- High separation efficiency
- Equipment protection against tramp iron
Typical Recoverable Materials
- Iron
- Steel
- Ferrous Scrap
- Iron Wire
- Steel Fragments
- Iron Nails
- Steel Chips
- Iron Powder
- Magnetic Minerals
- Ferromagnetic Contaminants
Operating Conditions
| Parameter | Recommended Value |
|---|---|
| Feed Size | 0.5–300 mm |
| Feed Moisture | <10% Recommended |
| Separation Type | Continuous |
| Magnetic Field Strength | Up to 16,000 Gauss (depends on project) |
| Operating Temperature | Ambient–80°C |
| Construction Material | Carbon Steel / Stainless Steel |
| Magnet Type | Permanent NdFeB or Electromagnetic |
System Connections
- Feed conveyor inlet
- Magnetic product discharge
- Non-magnetic product discharge
- Electrical power supply
- PLC control cabinet
- Emergency stop system
- Dust extraction connection (optional)