A powerful pulverization system is specifically tailored for battery recycling. The blades are made from high-wear-resistant materials (HSS or carbide-coated), and the cutting geometry has been optimized for aggressive shearing and pulverization. This ensures maximum throughput and fine particle size. Battery recycling requires much finer particle sizes. The system is equipped with replaceable screens featuring a mesh size between 0.3 mm and 0.8 mm, ensuring the exact material quality for the next stage of the recycling process. The screens can be easily swapped out to accommodate different battery types, adding flexibility to the operation.
The system addresses this with a closed-loop cyclone filtration system, featuring bag and activated carbon filters to safely capture dust and gases. An inert gas purging system is integrated to maintain a safe and controlled atmosphere, protecting your workforce and ensuring compliance with safety regulations.
To withstand the corrosive nature of battery electrolytes, the internal surfaces of our crusher are either coated with a durable epoxy or made from high-quality AISI 304/316 stainless steel, ensuring long-lasting durability and reduced maintenance costs.
The safety of your operations is our top priority. Our system includes infrared temperature sensors to monitor for any unexpected rise in temperature, and an automatic fire suppression system using CO₂ or argon is installed for immediate response in the event of a fire hazard. Upgrading to the advanced pulverization system enables efficient processing of lithium-ion, NMC, and other battery types with enhanced performance and safety.
Technical Specifications
The Pulverization System is designed for high-efficiency size reduction of brittle and friable materials into fine powders. The system combines precision grinding technology with integrated air classification to achieve uniform particle size distribution, high throughput and low energy consumption for recycling and mineral processing applications.
| Model | Processing Capacity | Final Particle Size | Grinding Chamber | Classifier Type | Installed Power | Approx. Dimensions (W × L × H) | Approx. Weight |
|---|---|---|---|---|---|---|---|
| PVS-100 | 100 kg/h | 50–500 µm | Hammer / Pin Mill | Static | 11 kW | 1,800 × 1,400 × 2,000 mm | 750 kg |
| PVS-250 | 250 kg/h | 30–500 µm | Hammer / Pin Mill | Dynamic | 18.5 kW | 2,300 × 1,700 × 2,300 mm | 1,150 kg |
| PVS-500 | 500 kg/h | 20–500 µm | Impact Pulverizer | Dynamic | 30 kW | 2,800 × 2,000 × 2,600 mm | 1,850 kg |
| PVS-1000 | 1,000 kg/h | 20–300 µm | High-Speed Impact Mill | Dynamic | 55 kW | 3,500 × 2,500 × 3,000 mm | 2,900 kg |
| PVS-2000 | 2,000 kg/h | 20–250 µm | High-Speed Impact Mill | Dynamic | 90 kW | 4,500 × 3,000 × 3,400 mm | 4,600 kg |
| PVS-5000 | 5,000 kg/h | 20–250 µm | Industrial Pulverizer | Dynamic | 160 kW | 6,000 × 4,000 × 4,000 mm | 7,500 kg |
Standard Technical Features
- High-speed pulverizing system
- Integrated air classifier
- Adjustable particle size
- Heavy-duty wear-resistant liners
- Variable rotor speed (VFD)
- Continuous operation
- High-efficiency grinding chamber
- PLC & Touchscreen HMI
- Automatic overload protection
- Dust-tight enclosure
- Low vibration design
- Easy maintenance
- Modular industrial construction
- Energy-efficient operation
Typical Materials
- Black Mass
- Cathode Powder
- Anode Powder
- Lithium Battery Materials
- Catalytic Converter Ceramic
- Electronic Waste (WEEE)
- Copper Slag
- Mineral Concentrates
- Precious Metal Residues
- Glass and Ceramic Powders
Operating Conditions
| Parameter | Recommended Value |
|---|---|
| Feed Size | Up to 20 mm |
| Final Particle Size | 20–500 µm |
| Feed Moisture | <5% Recommended |
| Rotor Speed | Up to 1.000 rpm (depends on project) |
| Operation Mode | Continuous |
| Construction Material | Carbon Steel / AISI 304 / AISI 316L |
| Classifier | Static or Dynamic |
System Connections
- Feed hopper
- Pulverized product outlet
- Air classifier outlet
- Oversize return line
- Dust collection connection
- Electrical power supply
- PLC control cabinet
- Maintenance access doors